Graco 249028 Piston Rod Replacement Q Kit
The Graco 249028 Piston Rod Replacement Q Kit is an OEM quick-replacement assembly designed to restore pump performance and pressure consistency in compatible Graco sprayers.
- Fits Mark V, TexSpray 5900 HD, GMAX II 5900/7900 HD, and IronMan 300E/500G models
- Includes rod and piston assembly for direct installation
- Rated up to 3,300 psi for professional spraying performance
- Ideal for restoring pressure, prime, and spray consistency
Graco 249028 Piston Rod Replacement Q Kit — Overview & Compatibility
Compatible Machines
The Graco 249028 Piston Rod Replacement Q Kit fits the following sprayers that use the matching pump lower. Always confirm your sprayer’s exact model and pump lower in the manual before ordering.
- TexSpray Mark V (Standard) — common Mark V configurations that use this rod/piston assembly
- TexSpray 5900 HD (Standard) — including select 5900 HD variants
- GMAX II 5900 HD 3-in-1 (Kohler)
- GMAX II 7900 HD 3-in-1 (Kohler)
- IronMan 300E Hi-Boy (e.g., 256655)
- IronMan 500G Hi-Boy (e.g., 256790)
- TexSpray 5900 HD references often include 248699 and conversion packages 255630 / 255631 / 255954
- TexSpray Mark V references often include 249903 / 249029 / 249904
Product Overview
The Graco 249028 “Q Kit Replacement, Rod, Piston” is a genuine OEM assembly designed to refresh the displacement pump’s piston rod and piston components. Replacing a worn rod/piston restores prime, pressure consistency, and finish quality without rebuilding the entire pump lower.
Key Features
- OEM precision fit for select Graco TexSpray / GMAX II / IronMan models
- Quick “Q Kit” format — replace the rod/piston assembly fast and get back spraying
- Durable wear surfaces engineered for high-duty paint and texture applications
- Restores performance when experiencing pressure drop, poor prime, or pattern issues
Key Specifications
| Part Number | 249028 |
|---|---|
| Assembly Type | Q Kit (Rod + Piston assembly; related seals/packings as configured by OEM) |
| Typical Max Working Pressure | Up to 3,300 psi (227 bar) in applicable systems |
| Application | Airless paint / texture spraying on compatible Graco pump lowers |
| Compatibility Guidance | Verify by sprayer model and pump lower code in the owner’s manual |
What’s Typically Included
- Piston rod & piston assembly (OEM)
- Associated wear components as defined for PN 249028
When to Replace
- Chatter, loss of prime, or pressure instability
- Visible rod scoring/wear or chronic packing leaks
- Poor atomization despite good tip/filter maintenance
Install Notes & Best Practices
- Confirm pump lower compatibility before purchase.
- Inspect the sleeve/cylinder and packings for wear; replace if damaged to avoid premature failure.
- Follow Graco service manual torque specs and procedures; test for leaks and proper prime after installation.
Frequently Asked Questions
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